Best Practices for Root Sciences VTA Wiped-Film Distillation Systems
Routine cleaning is one of the most important steps in maintaining reliable performance and ensuring consistent product quality in cannabis and hemp distillation. Over time, residue from extracts and terpenes can accumulate within the evaporator, condenser, and transfer lines, which can affect heat transfer efficiency and vacuum integrity. Regular maintenance prevents these issues and helps extend the lifespan of your distillation system.
Root Sciences’ distillation plants are engineered by VTA and UIC (in Germany) for durability and ease of maintenance, making cleaning straightforward when performed correctly.
Why Cleaning Is Essential
- Ensures Product Purity: Removes residual compounds that can alter color, odor, or potency in subsequent batches.
- Preserves Vacuum Performance: Prevents leaks and buildup that may reduce achievable vacuum levels.
- Protects Heat Transfer Surfaces: Keeps evaporator walls and internal condensers free from insulating residues that reduce efficiency.
- Minimizes Downtime: A clean system warms up, stabilizes, and processes more predictably.
When to Clean
Cleaning frequency depends on throughput and the quality of crude oil being processed. A general guideline includes:
- After Each Batch: When switching between different product types or feedstocks.
- Weekly or Biweekly: For continuous operations, perform a full solvent flush and component inspection.
- As Needed: Whenever vacuum performance drops, temperatures fluctuate, or residue is visible inside glass sections.
Step-by-Step Cleaning Process
- Preparation
- Shut down the system and allow all heated surfaces to cool.
- Vent the system completely before disassembly.
- Prepare high-purity cleaning solvents such as ethanol or isopropanol, lint-free wipes, brushes, and collection containers.
- Always wear gloves, goggles, and follow proper ventilation and safety procedures.
- Solvent Flush
- Start with a solvent rinse through the feed line and evaporator to dissolve any viscous residues.
- For systems with solvent circulation capability, gently warm the solvent (within safe limits) to improve cleaning efficiency.
- Collect used solvent in an appropriate container and dispose of it according to facility waste protocols.
- Clean the Internal Condenser and Cold Trap
- Remove condensates from the internal condenser using a solvent rinse.
- Disassemble and clean cold trap components, as they tend to accumulate terpenes and light volatiles.
- Empty the cold trap flask, rinse thoroughly, and allow all parts to air dry completely.
- Disassemble and Clean Glass Components
- Carefully remove borosilicate glass parts such as sight glasses and cold trap flasks.
- Soak them in warm ethanol and gently clean with a non-abrasive brush.
- Avoid abrasive materials that can scratch the glass and compromise vacuum performance.
- Inspect Seals and O-Rings
- Check all O-rings, gaskets, and sealing elements for signs of wear, flattening, or chemical degradation.
- Replace any that show visible damage or loss of elasticity to maintain vacuum integrity.
- Dry and Reassemble
- Allow all cleaned parts to fully dry before reassembly.
- Ensure that seals are seated correctly and clamps are evenly tightened.
- Perform a leak test and confirm proper vacuum levels before resuming operation.
Routine Maintenance Recommendations
Beyond cleaning, regular inspection and replacement of critical components will help maintain stable operation over time. Many processors find it useful to create a maintenance log to track the condition of O-rings, vacuum fittings, gaskets, and sensors.
To make this process easier, Root Sciences offers Preventative Maintenance Kits that include essential replacement parts for each distillation system. These kits are available through our online store and can be ordered on a schedule that aligns with your production needs.
Final Notes
Consistent cleaning and preventive maintenance are essential to preserving performance and reliability. By following proper procedures and replacing worn components as needed, operators can maintain long-term efficiency, achieve consistent distillate quality, and minimize unplanned downtime.
For more information about Root Sciences’ complete range of distillation systems or to access technical support, visit our website or contact our team.
