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7 min read
For teams already familiar with the basic THCA crystallization process, the variables that actually separate a consistent, high-purity...
Terpenes drive aroma, flavor, and market value, and they’re easy to lose with the wrong process. Root Sciences and MACH Technologies offer thermal terpene extraction systems that capture those volatile compounds from your cannabis and hemp biomass without a sprawling build-out or a steep learning curve.
Terpenes define aroma, flavor, and value. The right extraction process helps you capture them from your cannabis and hemp biomass and keep every batch consistent.
01
Efficient, easy-to-use extraction equipment simplifies your workflow, reduces training time, and fits the space you already have.
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Terpene extraction opens the door to new product lines and revenue streams. Reliable equipment lets you scale production as your business grows.
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Choose thermal extraction systems from small-batch to mid-scale production.
Compact thermal terpene extraction system built for consistent, small-batch processing
Capacity
Up to 5 lb
Cycle Time
3-6 h distillation time
mid-scale terpene extraction system built to keep up with your growing production
Capacity
Up to 20 lb
Cycle Time
2 h distillation time
THCa crystallization is a specialized cannabis extraction and refinement process that separates tetrahydrocannabinolic acid (THCa) from concentrated cannabis extracts to produce high-purity crystalline material, commonly known as THCa diamonds. Through carefully controlled temperature, solvent conditions, and crystallization parameters, THCa molecules form solid crystals that can be separated from the remaining extract. This process allows cannabis and hemp processors to refine cannabinoid concentrates, improve product purity, and create valuable ingredients for premium cannabis products.
*Runtimes vary according to factors such as solvent blend, operating temperatures, solvent to material ratio, and other factors
Hydrocarbon extraction begins by placing cannabis or hemp biomass into a sealed extraction column. A hydrocarbon solvent—usually butane, propane, or a mix—is then introduced under controlled pressure and temperature. As the solvent passes through the material, it dissolves cannabinoids, terpenes, and other desirable compounds, creating a cannabinoid-rich solution.
This solution is collected and routed into a separate vessel where temperature and vacuum are applied to remove the solvent. Solvent recovery units reclaim and condense the hydrocarbons for reuse, making the process both efficient and sustainable. The remaining extract can then be purged further or refined depending on the desired end product, such as live resin, diamonds, or sauce.
Throughout the process, modern hydrocarbon systems use jacketed vessels and precise temperature control to maintain product quality and reduce the risk of degradation. Compliance with industry safety standards, such as using ASME-certified components and proper ventilation, is essential to ensure safe operation in a licensed cannabis or hemp facility.
Hydrocarbon extraction is incredibly versatile. Processors can create a wide range of products including live resin, cured resin, diamonds and sauce, shatter, budder, and terp sugar, depending on post-processing techniques and starting material.
Most systems use butane, propane, or a blend of the two. Each solvent has its own characteristics—propane is more effective at extracting lighter terpenes, while butane is ideal for capturing a broader spectrum of compounds. Blended solvents are often used to balance yield and terpene preservation.
Yes, when using closed-loop systems built to industry standards. Our equipment includes ASME-certified components and safety features. Proper ventilation and training are critical.
Hydrocarbon extraction preserves terpenes and produces potent, full-spectrum concentrates with strong flavor and aroma. It is also versatile, fast, space-efficient, and often more economical to operate than other solvent-based extraction methods.
Installations must comply with local fire codes, ventilation requirements, and building standards. Root Sciences can assist with facility design and layout planning to ensure your lab is properly configured for hydrocarbon extraction operations.
We offer more than just equipment—we provide end-to-end support, including system installation, operator training, and ongoing maintenance services. Our team ensures your hydrocarbon extraction system is up and running safely and efficiently.
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Contact our team to discuss your production needs and find the perfect hydrocarbon extraction solution.